ACETYLENE PLANTS

Our company is designing, manufacturing and supplying acetylene plants in close association with Linde and Claude. With the latest technology and internationally approved components, our systems have become fully advanced and automatic. Our acetylene generating systems generate highly pure acetylene gas (C2H2), a compound of carbon and hydrogen is a colorless, garlic-like odor and a highly flammable gas. The gas has been generated by performing chemical reaction between calcium carbide and water. Our systems are performing exceptionally well over 40 countries in all over the world.

Come up with different capacities that range from 15 m3/hour to 200 m3/hour, our acetylene producing systems are of an advanced design and incorporating many latest features not ordinarily found in other systems. This one is a fully automatic plant with a number of latest and uncommon features. We try our best to use the latest technology, quality raw materials and advanced components so that our systems perform for decades without wear and tear and fulfill the requirement of our customers. During the manufacturing process, we employ different teams to supervise the manufacturing process.

Specifications:

  • Plant capacity ranges from 25 m3/ hour to 200 m3/ hour
  • Minimal Manpower Involvement
  • Low Power Consumption
  • Low Maintenance Cost
  • Skid Mounted Technology
  • Technology of Linde and Claude

The systems manufactured in our facilities in India have to pass through a number of quality testing procedures so that we can bring a fully automatic and highly advanced system. Being a fully automatic and highly advanced system, it does not require much manpower involvement to perform. Apart from quality controlling teams, we also have shipping professionals to pack the systems in a manner so that they do not get damaged or misshaped during shipping. Get in touch with our customer care department for quotations and other information.

PROCESS DESCRIPTION:

Acetylene generator

The latest and fully advanced acetylene generator is stationary carbide to water automatic generator with twin hoppers. The gas has been generated as a result of the chemical reaction between calcium carbide and water. The component is designed and developed to generate acetylene at a pressure of 7 psi.


Condenser

The condenser works by cooling and purifying the gas thereby condensing the excessive moisture. Cooled water is circulated on the shell side from bottom to top. The condenser is designed and manufactured to suit all local conditions provided sufficient water flow is maintained.


Low pressure dryer

The solid anhydrous calcium chloride at (at least) 80% purity in this pressure vessel soaks up the moisture in the gas. It becomes fluid and is collected at the bottom and drained.


The LP purifier

In the LP purifier, this vessel gets divided into 2 sections by wire mesh framework each section charged of purifying mass. The chemicals in the purifying mass soak up impurities, including H2S phosgene.


Ammonia Scrubber

The component is a vertical vessel of latest design with a level gauge and water make-up line. A particular level as marked on the level indicator, which has to be maintained for efficient working. All the water soluble impurities for instance ammonia are scrubbed/removed in the Ammonia scrubber.


Acetylene compressor

The acetylene compressor employed in the systems is a multi-stage compressor which is immersed in a water tank to shun any pressurized gas to get in touch with air and also to make sure that all the components are continuously cooled for highest safety. It is driven by a flame proof electric motor.

Salient Features:

  • High quality and fully automatic.
  • High pressure & low pressure safety cut off.
  • External lubricator.
  • Wika German makes pressure gauges.
  • CE quality safety valves.
  • Interstage moisture separators for moisture drain by centralized drain valve station.
  • Long life antistatic v belts.

High Pressure Drier

High Pressure Drier Three Stage filled with special packings and anhydrous chloride to remove impurities from the compressed acetylene gas.


Cylinders filling manifold

Filling Manifold with two headers non return valves flashback arrestor pressure gauges and control valve.


Flame proof level controller

Strict usage of accurate and reliable infrared level controller senses high level and low level in accuracy of millimeters and designed for hazardous atmosphere and has very long life. It meets the criterion of CE standards directive.


Instrument Control Panel

Instrument Control Panel is employed for controlling of high and low level pressure monitoring in generator, high and low pressure cut off in the compressor for high safety due to accuracy of pressure transmitters as specified by CE manual.